Continuous Electrode Coating Machine for Lithium Battery Pilot Line/Blade Coater

• After-sales Service: Provide
• Warranty: 1year
• Type: Roll Coater
• Driven Type: Electric
• Automatic Grade: Automatic
• Packaging Material: Wood
• Model NO.: GN-360S
• Packaging Type: Cartons
• Application: Electronics
• Power Supply: AC3800V, 50Hz
• Motor Power: 5kw
• Coating-Shaft: Length 360mm, Diameter:100mm
• Oven Total Length: 2m/1.5m*N
• Heating Way: Auto Unreeling
• Mechanical Speed: Max 0-8meter/Minute
• Temperature: Room Temperature-150ºC Adjustable
• Horizontal Accuracy of Testing: +/-2um
• Transport Package: Wooden Box
• Specification: different size
• Trademark: Gelon
• Origin: Chine, Shandong
• Production Capacity: 1/Day

Product Description

Continuous Electrode Coating Machine Battery Pilot Line Blade Coater

Product Description

GN-360S is an all-in-one machine that can choose a variety of coating methods to meet the needs of different coating processes. It is mainly used for the surface coating process of lithium battery positive and negative electrodes. It is a small experimental coating equipment. This equipment can realize two coating methods: knife coating and slit extrusion coating by switching the coating mode and coating head assembly. Among them, doctor blade coating; can realize continuous coating function. Slit extrusion coating; slit extrusion die head, slit extrusion die head gasket screw pump feed system and coating valve body can achieve continuous coating gap coating stripe coating grid coating and other types Coating function.
 

Features:

Modular structure can achieve two different coating methods

 

Comma bar coating method
1. Continuously coating is ok, and its with a wider coatingwindow;
2. Use comma bar with precision adjustment mechanism and micrometer to achievethickness adjustment;
3. Feeding with trough;

 

Slot die coatingmethod
1. Coating valve cooperating with die gasket, user can achieve continuouscoating,intermittent coating, Strip coating, grip coating, etc;
2. Metering pump feeding, slurry closed operation, user can adjust the feedingamount according to the coating speed;
3. Slot die coating with high coating precision and good coatingconsistency;

 

System control
4. The system uses EtherCAT buscontrol;
5. Substrate closed-loop tensioncontrol;
6. Equipped with infrared, unwinding correction, winding correction, and highcorrection precision;
7. Baking method, hot air oven, hot air circulation, air blowing up, user can get good dryeffect;

1. 1. Substrate parameters

	Positive	Negative
Substrate	Aluminum foil	Copper foil
Width (mm)	280~400	280~400
Thickness(um)	11~30	6~30

 

1. 1. Slurry parameters

 

	Positive	Negative
Materials	LCO,LFP,LMO,NMC, etc	Graphite,LTO, etc
Solvent	NMP(Oily/DI-water( Water-based)
Solid content (t%)	(38~80±3)	(35~65±3)
Proportion of slurry(g/cm3)	1.5~3.0	1.0~2.0
Viscosity(cps)	2000~20000	1000~10000
Binder	PVDF/Water-based	PVDF/SBR

 

1. 1. Coating electrode sheet parameters

 

	Cathode electrode	Anode electrode	Remarks
Dry thickness of single- sided coating (μm)	50~150	50~150	Related to Particle size
Coating width (mm)	≤320	≤320
Mechanical speed (m/min)	15m/min	15m/min
Coating speed (m/min)	≥1m/min	≥1m/min	Related to slurry
Coating method	Intermittence coating or continuous coating
Density of one side coated surface (g/m2)	35~300	35~300

1. 1. Machine Parameters

 

Roll width	500 mm
Effective coating width	<380mm
Weight range of single coated film	35~300g/m2
Power supply	380V x 50Hz,3 phase (control power supply 220 V x 50Hz, single phase) voltage fluctuation range 10%~-10% voltage fluctuation range
Total power	Maximum 15KW (When electric heating, the normal working power is about 40% of the maximum starting power.) Control heating with a power amplifier.
Gas source	0.6MPa~0.8MPa, air pressure fluctuation ±1%(clean air after water removal, no oil, filtration, steady pressure, )compressed air consumption 0.5 m3/h; compressed air is divided into two ways one for coating valve, equipped with special gas storage tank (0.3 m3/h), the other way to feed pressure belt cylinder, clamping cylinder and so on (0.2 m3/h).
Appearance Color	Nickel plated nose, box part stainless steel, black or customer specified
Ground requirements	The foundation is cement ground or terrazzo ground, flatness ±5 mm/m2, bearing capacity 1500kg/m2
Coating Part temperature	23 ± 4ºC
Coating part humidity	45%RH (No condensation)

 

1. 1. Oven Partial Parameters

Air duct structure	Upper and lower air ducts
Drying oven	1 ovens
Total oven length	2m
Single oven length	2m
Oven heat source	Electric heating, hot air circulation structure
Single oven heating power	10KW/2m
Oven temperature	Max150ºC, temperature difference Max150ºC±5ºC in single oven
Blow mode	A hot fan provides air
Air circulation mode	Independent air volume control, up and down air volume through the valve control
Surface temperature outside the box	≤50ºC
Oven materials	Stainless steel, inner tank (SUS304 :1.0mm), housing (SUS201 :2.0mm)

Company Profile

We could supply one stop solution ( turn key project) for you.
 
1.Full set of lithium battery materials,including :
LiMn2O4,LTO,LiNiMnCoO2(NMC),LiCoO2,Graphite(MCMB)and other cathode&anode battery materials;Aluminum foil,copper foils,battery separator,etc.
 
2.Full set of lithium battery equipments,for example:
mixing machine --coating machine--oven--rolling machine--welding machine--slitting / cutiing machine --winding machine--sealed machine,etc.
 
3.Full set of lithium battery technology.
we can design the laboratory and production line,according to customer's request.